From Raw Material to Finished Beret
Our berets are manufactured through a carefully controlled production process, ensuring consistency, durability and superior finishing at every stage.
Raw Material
High-quality wool and selected raw materials are carefully sourced to ensure the desired softness, strength and durability of the final beret.
Knitting
The selected wool is knitted using specialized machinery to create the required circular beret structure with consistent density.
Linking
The knitted material is carefully linked and joined to form a seamless structure while maintaining uniformity and strength.
Filling the Top Center
The top center is carefully filled and shaped to achieve the correct form, appearance and balanced structure of the beret.
Felting / Milling
The knitted material undergoes controlled felting and milling to create a dense, durable and smooth felted surface.
Dyeing
Berets are dyed using carefully selected colours and controlled processes to achieve rich, consistent and long-lasting shades.
Drying
After dyeing, the berets are thoroughly dried under controlled conditions to preserve their shape, colour and fabric quality.
Cutting
The felted material is precisely cut according to the required dimensions and design specifications of the beret.
Tailoring
Skilled craftsmen assemble and stitch the cut components to create the final beret shape with precise detailing.
Shearing & Shaving
The surface is carefully sheared and shaved to achieve a smooth, clean and refined finish.
Eyelets
Eyelets are installed with precision to provide proper ventilation and complete the functional detailing of the beret.
Quality Check
Every beret undergoes detailed inspection for shape, stitching, colour, finishing and overall quality before approval.
Packing
Approved berets are carefully packed and prepared for safe storage, shipment and delivery to customers worldwide.